滴眼剂灌装生产线设备

Eye Drops Filling Production Line/Equipment

自2009年耿舜PERWIN研发的滴眼液灌装生产线设备至今，随着GMP要求的扩展与技术进步的日新月异，本生产线设备的机械与电气、功能标准化等方面的设计日臻成熟可靠。

The Eye Drops Filling Production Line has progressed to the third generation, since PERWIN Packing Machinery Co., Ltd. developed the first generation of such production line in 2009. With the expansion of requirements and technology upgrading of the GMP, the mechanical and electrical design of our production line, function standardization and other aspects have been greatly improving.

The production line is suitable for a variety of doses of plastic round bottles and flat bottles of eye drops.

生产线组成  Production line composition：

● 根据用户要求设计生产线的组合。
● 根据用户需求，提供灌装系统在线式清洗（CIP）及在线式灭菌（SIP）技术和配置。
● Customized contents of production line according to user requirements.
● Providing the cleaning in Place (CIP) and sterilization in Place (SIP) technology and products for production line, according to the user’s requirements.

生产能力  Production capacity

40~50瓶/分钟 80~120瓶/分钟
40~50 bottles/Min 80~120 bottles/Min.

生产线特点  Technical Features

● 根据用户需求和瓶型特点，入瓶方式可以采用不同的方案。
● 采用陶瓷柱塞泵或用户指定的方式进行精密充填，充填精度：±0.5~1%。
● 特殊设计的进、出液单向阀设计及精密的加工手段，确保灌装时100%不滴漏。
● 采用精密凸轮驱动机械臂精准抓取内塞及压塞，稳定、可靠不失误。
● 精密伺服技术控制瓶盖旋盖扭矩，确保旋盖扭力稳定、可靠。
● 具有无瓶不取盖、旋盖功能；具有产品无盖报警停机功能。
● 具有产品无盖、歪盖在线自动剔除功能（客户选购）。
● 整体联动线智能化控制，上下游设备运转具有连锁控制功能。
● 可选配百级层流空气过滤系统。
● 整条生产线设备主体表面及安全罩框架不锈钢钢304材质及高硬度阳极化铝合金、无毒高分子材料等，整线 设备设计符合GMP要求。

● According to user’s requirements and the bottle features, the bottle feeding at the front end of the equipment can adopt different scheme.
● Adopting ceramic piston pump or designated by customer for precision filling metrology, the material of 316L stainless steel is used for the filling needle.
● The specially designed inlet and outlet check valve and the precision machining to ensure not dropping when filling.
● The manipulator driven by the precision cam can precisely crab the inner cork and tamponade stably and reliably without mistake.
● The specially designed torque limiter, flexible connection pressure rotary buffer mechanism and individualized screw capping scheme to keep the capping torsion stable not to damage the lid and the Stability and reliability for the capping quality.
● Having the function of not crabbing and capping without bottle, the alarm and stop running function without lid.
● Having the automatic on-line removing function, when no lid and deflection of lid. (Optional)
● The whole production line of intelligent control has the function of chain control for upstream and downstream working equipment.
● The optional hundred grade laminar flow air filtration system can be optionally configured.
● The surface of main parts of the whole production line is made of SUS 304 stainless steel, hardness of anodized aluminum alloy, non-toxic polymeric materials, etc. which comply with GMP rules.